12 + years of experience
Repairs

Repairs

What are Clutches and Gearbox Repairs?

Clutches and gearboxes are critical components in any HGV, plant vehicle, or heavy machinery. The clutch allows smooth gear transitions, while the gearbox transmits power to keep your vehicle moving efficiently. Over time, these components experience wear and tear, leading to issues such as slipping clutches, grinding gears, or complete transmission failure.

At ADR Plant Solutions, we specialise in complex clutch repairs and gearbox replacements, ensuring your vehicles regain the power, performance, and reliability needed to meet the demands of heavy-duty operations.

How It Works

01
Comprehensive Diagnostics:

Using advanced dealer-spec tools, we identify the root cause of clutch or gearbox issues. Common symptoms include:

  • Slipping Clutches: Loss of power or trouble with acceleration.
  • Grinding or Noisy Gears: Gearbox struggles to engage smoothly.
  • Fluid Leaks: Hydraulic issues or low transmission oil.
  • Gear Slippage or Jerking: Problems in automatic or manual gear transitions.
02
Clutch Repairs and Replacements:

Whether it’s repairing worn components or replacing the entire clutch system, we restore functionality with:

  • Clutch Plate and Pressure Plate Replacement
  • Hydraulic System Repairs
  • Flywheel Resurfacing or Replacement
03
Gearbox Repairs and Replacements:

Gearboxes are complex systems that require precision and expertise. ADR provides:

  • Manual and Automatic Gearbox Repairs
  • Transmission Rebuilds
  • Bearing and Seal Replacements
  • Gearbox Oil Checks and Changes
Testing and Quality Assurance:

Once repairs are completed, we thoroughly test clutches and gearboxes to ensure smooth operation, optimal performance, and long-lasting results.

Reliable repairs, built to last – Request a quote

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Applications of Clutches & Gearbox Repairs

Our clutches and gearbox repair services ensure smooth power transmission, optimal efficiency, and extended machinery lifespan.

We handle a wide range of repairs and refurbishments, including:

  • Clutch Replacements & Overhauls
    Restoring worn or slipping clutches with high-quality components to improve engagement and prevent power loss.
  • Gearbox Rebuilds & Reconditioning
    Disassembling, inspecting, and rebuilding gearboxes to restore performance and eliminate grinding, slipping, or efficiency issues.
  • Bearing & Seal Replacements
    Upgrading or replacing worn bearings and seals to reduce friction, prevent leaks, and extend gearbox longevity.
  • Shaft & Gear Realignment
    Precision realignment and machining of gears and shafts to eliminate vibration, noise, and inefficient power transfer.
  • Welding & Structural Repairs
    Reinforcing or rebuilding damaged casings, housings, and mounting points to restore strength and integrity.

By refurbishing and repairing critical drivetrain components, we help keep heavy-duty machinery running smoothly, reducing costly downtime and improving operational reliability.

The Benefits of Our Clutch and Gearbox Repairs

Restored Power and Efficiency:

A fully functional clutch and gearbox ensure smooth power delivery, better fuel efficiency, and optimal performance on the job.

Cost Savings:

Addressing clutch and gearbox issues early prevents catastrophic failures that lead to more expensive repairs or replacements.

Improved Driver Safety and Comfort:

Smooth gear transitions and reduced vibration make vehicles safer and more comfortable to operate, improving driver confidence and productivity.

five_benefits
Reduced Downtime:

We work efficiently to minimise repair times, getting your fleet back on the road faster.

Extended Lifespan:

High-quality repairs and genuine parts extend the service life of your clutch and gearbox systems.

Real Feedback, Real Results

Testimonials

Client Stories of Success

We needed custom fabrication for some heavy-duty machinery parts, and ADR Plant Solutions delivered beyond our expectations. Their team took the time to understand our requirements and provided precise, durable solutions that integrated seamlessly into our production line. The quality of their work and their commitment to minimising downtime make them a trusted partner for our business.
Customer Review
Manufacturing & Production Client
ADR Plant Solutions has been instrumental in keeping our HGV fleet running efficiently. Their ability to provide on-site mechanical repairs and welding has saved us from costly delays. The team is highly knowledgeable, and their attention to detail ensures our vehicles meet safety and compliance standards. We wouldn't go anywhere else for our fleet maintenance needs.
Customer Review
Transport & Logistics Firm
ADR Plant Solutions has been a game-changer for our fleet maintenance. Their quick response times and expert on-site welding services have saved us countless hours of downtime. The team is highly skilled, professional, and always goes the extra mile to ensure our machinery is in top working condition. Would highly recommend their services to anyone in need of reliable heavy-duty repairs.
Customer Review
Large Construction Client
We rely on ADR for regular maintenance and emergency repairs on our waste processing equipment, and they never disappoint. Their knowledge of the industry is unmatched, and their ability to diagnose and fix issues quickly has kept our operations running smoothly. The quality of their fabrication work is outstanding, and we wouldn’t trust anyone else with our equipment.
Customer Review
Waste Management Firm
The team at ADR Plant Solutions has been fantastic in handling repairs and fabrications for our quarry equipment. The harsh working environment takes a toll on our machinery, but ADR’s expertise in heavy-duty welding and component refurbishment has significantly extended the lifespan of our equipment. Their attention to detail and commitment to quality are second to none.
Customer Review
Quarry & Mining Industry

Don’t let downtime cost you – Get expert repairs today!

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Why Choose ADR Plant Solutions?

At ADR Plant Solutions, we bring unmatched expertise, precision, and customer focus to every clutch and gearbox repair. Here’s why we’re the trusted choice for heavy-duty repairs:

  • Specialist Expertise: Our team is highly skilled in diagnosing and repairing complex clutch and gearbox systems, both manual and automatic.
  • Latest Tools and Equipment: We use advanced dealer-spec diagnostics and tools to deliver accurate results and durable solutions.
  • On-Site Repairs: Wherever your vehicles are, we’ll come to you—minimising downtime and logistical challenges.
  • High-Quality Parts: We use genuine or top-grade aftermarket parts to ensure repairs stand the test of time.
  • Transparent Service: We provide clear diagnostics, repair timelines, and upfront pricing, so you’re always in the loop.

Don’t Let Clutch or Gearbox Issues Hold You Back

If you’re experiencing gearbox problems, slipping clutches, or unusual noises, it’s time to act. Ignoring these issues can lead to bigger, costlier repairs down the line.

ADR Plant Solutions is here to restore your vehicles to peak performance with reliable, professional clutch and gearbox repairs.

Contact us today to schedule an inspection or repair and keep your fleet running smoothly.