12 + years of experience

Hardfacing and Grab Repairs/Refurbishments

Refurbishments

What Are Hardfacing and Grab Repairs/ Refurbishments?

Grabs and clam buckets are essential tools in the waste recycling, construction, and quarrying industries, designed to handle heavy, abrasive materials. Over time, constant use causes significant wear to high-impact areas, leading to reduced efficiency and potential breakdowns.

Hardfacing involves applying a tough, wear-resistant layer to these components to prevent excessive abrasion, while grab repairs and refurbishments restore structural integrity, performance, and functionality. At ADR Plant Solutions, we specialise in extending the life of grabs and clam buckets with precision repairs, reinforcements, and industry-leading hardfacing techniques.

How Our Hardfacing and Grab Repair Services Work

Detailed Assessment and Inspection

Our process begins with a thorough inspection to assess wear, cracks, fractures, or misaligned components.
Key areas we evaluate include:
Cutting edges and bucket teeth.
Grab joints, pins, and hinges.
High-wear surfaces exposed to abrasive materials.

Precision Hardfacing Application

Hardfacing protects high-wear areas from further damage. We apply a wear-resistant overlay using advanced welding techniques, such as:

We start by assessing the condition of your equipment to identify areas exposed to wear and abrasion.
MIG and Arc Welding: For efficient, high-strength hardfacing.
Tungsten Carbide Coatings: Extreme abrasion resistance for heavy-duty applications.
Chromium Carbide Overlays: Protecting surfaces from both impact and wear.

Grab Repairs and Refurbishments

Our coded welders restore grabs and clam buckets to peak condition, providing:

Crack and Fracture Repairs: Precision welding to fix structural weaknesses.
Cutting Edge and Teeth Replacement: Replacing worn or damaged edges to improve grip and efficiency.
Pin and Hinge Repairs: Reconditioning or replacing worn joints for smooth, reliable movement.
Reinforcements: Strengthening vulnerable areas to improve durability.

Testing and Quality Control

Once repairs and hardfacing are complete, we rigorously test each component to ensure:
Structural strength and durability under heavy loads.
Improved resistance to wear, impact, and corrosion.
Smooth operation with no misalignments or sticking points.

Finishing and Delivery

Components are finished with grinding, smoothing, or protective coatings where required.
We ensure quick turnaround times to minimise downtime for your operations.

Grabs & Clam Bucket Repairs and Hardfacing

Cutting Edge & Lip Plate Hardfacing
Applying wear-resistant coatings to edges and high-impact areas to improve durability and reduce abrasion.
Grab Arm & Bucket Reinforcements
Strengthening structural components to prevent cracking and ensure long-term reliability under heavy loads.
Hydraulic Cylinder & Pin Repairs
Refurbishing worn-out hydraulic components and pins to maintain smooth, efficient movement.
Bushing & Pivot Point Replacements
Restoring precision and reducing wear by replacing worn bushings, pins, and pivot points.
Structural Crack Repairs & Rewelding
Reinforcing damaged areas with precision welding techniques to restore full operational integrity.
Custom Hardfacing & Protective Overlays
Tailored solutions to extend the service life of grabs and clam buckets in demanding working conditions.

With expert craftsmanship and high-quality materials, ADR Plant Solutions ensures your grabs and clam buckets remain robust, efficient, and built to withstand the toughest environments.

The Benefits of Hardfacing and Grab Repairs

Extended Service Life:

Hardfacing and refurbishments significantly increase the durability and lifespan of grabs and clam buckets.

Cost-Effective Solution:

Refurbishing components is far more affordable than full replacements, saving you money in the long run.

Enhanced Resistance to Wear:

Hardfacing protects high-wear areas from abrasion and impact, delaying further damage.

Improved Performance:

Repaired and reinforced tools operate efficiently, reducing material handling time and energy loss.

Reduced Downtime:

Quick, expert repairs ensure your equipment gets back to work fast, minimising operational delays.

Sustainable Operations:

Refurbishing and reinforcing existing tools reduces waste and supports environmentally friendly practices.

Real Feedback, Real Results

Testimonials

Client Stories of Success

We needed custom fabrication for some heavy-duty machinery parts, and ADR Plant Solutions delivered beyond our expectations. Their team took the time to understand our requirements and provided precise, durable solutions that integrated seamlessly into our production line. The quality of their work and their commitment to minimising downtime make them a trusted partner for our business.

ADR Plant Solutions has been instrumental in keeping our HGV fleet running efficiently. Their ability to provide on-site mechanical repairs and welding has saved us from costly delays. The team is highly knowledgeable, and their attention to detail ensures our vehicles meet safety and compliance standards. We wouldn't go anywhere else for our fleet maintenance needs.

ADR Plant Solutions has been a game-changer for our fleet maintenance. Their quick response times and expert on-site welding services have saved us countless hours of downtime. The team is highly skilled, professional, and always goes the extra mile to ensure our machinery is in top working condition. Would highly recommend their services to anyone in need of reliable heavy-duty repairs.

We rely on ADR for regular maintenance and emergency repairs on our waste processing equipment, and they never disappoint. Their knowledge of the industry is unmatched, and their ability to diagnose and fix issues quickly has kept our operations running smoothly. The quality of their fabrication work is outstanding, and we wouldn’t trust anyone else with our equipment.

The team at ADR Plant Solutions has been fantastic in handling repairs and fabrications for our quarry equipment. The harsh working environment takes a toll on our machinery, but ADR’s expertise in heavy-duty welding and component refurbishment has significantly extended the lifespan of our equipment. Their attention to detail and commitment to quality are second to none.

Why Choose ADR Plant Solutions for Waste Recycling Maintenance?

At ADR Plant Solutions, we bring technical expertise, industry knowledge, and high-quality craftsmanship to every refurbishment project. Here’s why clients trust us:

Coded Welding Specialists: Our certified welders deliver precise, durable repairs that stand up to heavy-duty use.
Advanced Hardfacing Techniques: We use premium hard-facing materials like tungsten carbide and chromium carbide for superior wear resistance.
Customised Solutions: Each grab and clam bucket is assessed individually, ensuring tailored repairs that meet your operational needs.
On-Site and Workshop Options: We provide flexible services, including mobile repairs and workshop refurbishments, to suit your schedule.
Fast Turnaround Times: Downtime costs money, so we work efficiently to deliver reliable repairs without delays.
Proven Industry Experience: We have a track record of delivering exceptional results across waste recycling, construction, and heavy plant industries.

Keep Your Waste Recycling Operations Moving

Your equipment works hard to keep waste processing efficient—let ADR Plant Solutions ensure it stays reliable and durable. With our waste recycling maintenance and repair services, you can minimise interruptions, extend equipment life, and keep your operations running at their best.

ADR Plant solutions

Hardfacing and Grab Repairs/Refurbishments

Hardfacing and Grab Repairs/Refurbishments

Refurbishments

What Are Hardfacing and Grab Repairs/ Refurbishments?